Category Archives: Workbench

Workbench Witterings #23 Bonnet tiles, roof plumbing and painting putting the finishing touches to Westhill Road’s station building

The station building for Westhill Road is now nearing completion, since my last Workbench Witterings#20 post here, with a little help from my friends I have added the bonnet tiles to the hipped ridges, the roof plumbing and details such as downpipes along with completing the painting.

The all too often birds eye roof view

I believe it is important to get the roof details of buildings prototypically correct, as the viewing angle means we tend to look down on models (that and my Dad will tell me if it is wrong…), yet often some modellers go to great lengths to achieve the finest level of detail on locos and rolling stock etc., but do not pay such attention to building details. Such details can be easily observed / referenced by looking up when walking around.
These details include the correct style of ridge tiles, and roof plumbing; the term for use of lead flashing and lead lined valleys etc., (the Latin name and origin of Lead’s chemical symbol being Pb is Plumbum, that also is the origin of term plumber).

The round topped ridge tiles, for the horizontal ridges, along with decorative finials were already added with  3D printed versions from Smart Models. With hipped roofs the angled ridges often used the same style of ridge tile, however many, like at Alverstone (the inspiration that my mirror imaged model is based on), used the more decorative ‘bonnet’ style curved tiles that give a distinctive serrated edge look.

The 3D printed bonnet tiles, thanks to Simon and Matt, also the yet to painted valleys can be seen

As I was not able to locate any proprietary source of suitable bonnet tiles, I called on a couple of friends for help, firstly using the dimensions of actual bonnet tiles Simon Paley very kindly drew up in Cad suitable sized bonnet tiles, adjusted to match the Wills SSMP211 plain tiles sheets, in a strip 70mm long.

A number of these strips were then helpfully 3D printed for me by Matt Wickham of Vectis 3D Models. Thanks guys!

Simon has detailed the design process he used on his own blog here, so well worth a read.

The hipped ridges were filed to create a flat edge and the bonnet tile strips cut to length, glued in place and painted to match the surrounding tiles.

The stages of applying lead flashing and painting the valleys

The lead flashing around the chimneys is formed from four parts, the section across the front & bottom of the chimney, the two side flashings zig zagging down the brick courses, (noting that the vertical edge of the zig zag leans inwards to the bottom), also overlapping the bottom piece and finally the piece across the top overlapping the sides. I carefully cut and folded 100 gsm paper to represent the separate pieces of flashing per chimney and painted dull grey with a little metallic aluminium paint to achieve a ‘lead’ look. I mentioned how I formed the valleys between the main roof and the two gable in my last Workbench Witterings#20 post these valleys were carefully painted to represent the lead lining.

A view of the front of the building. The left hand door is the entrance to the booking office

The windows have been glazed using 10thou clear plastic simply cut to size and held in place on the inside with the versatile Delux Materials ‘Glue and Glaze’ that has the benefit that any slight seepage of the glue dries crystal clear.

With respect to the painting, for the Brickwork and tiles I painted as per my usual method that I detail here,  I used Precision Paints P952 Light Brick Red as the predominant and top dry brush brick colour and P953 Dark Light Brick Red for the roof tiles.

For the upper rendered walls I stipple painted using P88 SR Buildings light stone paint with the almost dry brush also dipped in talcum powder to give both some further surface texture and ensure a very matt finish (as adding talcum powder to any paint will create a matt finish).

The end and rear of the station building

The main window frames, doors, guttering and downpipes were painted using P93 SR Middle Chrome Green with a little Humbrol Matt 101 randomly mixed in to give a slightly more faded look especially on the end extension door.
Some light weathering by dry brushing, to the roof to represent moss and rainwater streaks and similarly to the walls beneath the end of window sills etc.

The finishing touches to the exterior has included guttering and downpipes, from the useful Peco LK-78 Peco Building Kit 1 and also a typical Southern timetable notice board from Tiny Signs. I still need to add the Booking Office sign, being obtained from Sankey Scenics, above the left hand door. The fire buckets and wall brackets are white metal castings from Dart Castings.
Once eventually bedded in with the ground cover on Westhill Road the drain surrounds for the downpipes will be added.

The station building interior and its lighting will be the subject of a future post as this one is already quite long…thanks for getting this far!

 

Workbench Witterings #22 Whether to Weather with Muz revisited

Weathering is quite often seen a bit of a black art and not for the faint hearted; especially when you have just forked out for a brand new item of rolling stock or spent hours building and finish painting a kit. The purpose of this article is to break the process down into a number of steps to make the process less daunting, and actually enjoyable and therefore the make the answer to the title yes! I first put my online via RMweb many moons ago my own methods, which then formed the basis of an article in the October 2008 issue of Hornby Magazine and a later version online on British Railway Modelling Magazine’s website which is now no longer live so I am now republishing it here.

An example of weathered locomotives awaiting cleaning at Fisherton Sarum

Manufacturers produce factory applied weathered finish models, however generally comprise of a simple dusting of a representation of a track grime colour to the model from the bottom up and often do not include the tones, highlights and subtle colours that are usually  seen on work stained locomotives and rolling stock.

Whilst the effect of weathering on the prototype when viewed from a distance often appears a pretty uniform colour, the closer you get; the complexity, depth and range of colours become visible. The method I have developed is designed to take this into account and achieve a similar effect on the model. It should be noted that the visible effect is also changed by the type and direction of lighting. The appearance of brickwork on buildings also appears to change the same way, see here.

It’s not just locomotives but also rolling stock that should be weathered to maintain consistency as can be seen in the coal wagons here on Fisherton Saram

Although colour perception is a topic on its own, see here, colour does not ‘scale’ and a colour which looks right on a full size example may appear totally wrong when seen on a relative small area such as a model and adjustments may have to be made to get the desired results. This is often the case when a manufacture brings out a new model and receives comments such “that colour does not look right to me” when they have in fact gone to lengths to ensure that the colour is the same specification as the prototype.

I would always recommend obtaining a few colour pictures of the effect that you are looking for and working to that, but also take in account that the colour in a photograph or printed within a book is subject to the effects of the lighting at the time, type of film used, developing and printing processes and may actually differ from the real thing. The old adage of ‘if it looks right to me, it is right’ should always be remembered.

The range of colours and effects that should be considered when weathering includes:

  • Brake block dust – typically for the asbestos brake block era a yellowish grey colour
  • Oil streaks – a dirty black and often glossy
  • Rust patches – there is certainly more than one colour and shade of rust, also rust deposits streak due to rain etc.
  • Water staining streaks – usually seen as a slight white deposit left where water has evaporated away.
  • Soot deposits – especially on boiler tops etc
  • Rain streaks
  • Points of wear – a burnished steel effect, Humbrol Metalcote gun metal is particularly effective.

Mediums

There are a number of mediums used by modellers to weather rolling stock ranging from the use of enamels (as I am describing below), acrylics and weathering powders and pencils. Application methods include dry brushing, thinned washes and airbrush. Although I generally use enamel paints for all stages, weathering powders, pencils (that I have been experimenting with recently), and/or acrylics can also be used.

The process

Although the description below is mainly with reference to steam locomotives, the principles can also be applied to diesel and electric locomotives and of course coaches and wagons (all too often on model layouts we see a weathered engine pulling a rake of completely pristine rolling stock).

I break the process into a number of stages; this is not only way, just one way:

  1. Dry brush base colours of brake dust, rusts and water streaks etc
  2. A dirty wash from the top down using a highly thinned dirty mix
  3. Track / dirt colour is finally lightly airbrushed from the bottom upwards, this is sprayed over the dry brushed colours to give depth and creates the effect that from a distance a more overall dirt colour is seen however as you get closer to the model  the other weathering colours of rust etc show though.

Stage 1

Stage 1

I dry brush a number of base colours to highlight various chassis details, sand pipes and boxes, rivets, corners and crevices etc. The colours I use are Phoenix Precision paints P963 brake dust, followed by P951 Dark Rust, then P950 light rust. The dark rust should be used first with the light rust on top.

Matt white is used to create water streaks etc. around tender and tank filler caps, safety vales, whistles, boiler washout plugs and where water from water cranes has streaked down the tank or tender sides as they have been swung back out of the way.

Do not worry that the colours look too bright at this stage as they will be toned down by the following two stages.

Stage 2

Stage 2

This involves a dirty wash of highly thinned dirt colour for which I use a mixture of Phoenix Precision Paints P982 Weathering (sooty deposits) and other colours such as dirty black and leather. I also use dirty thinners from my brush washing jar (but this depends on what main colours I have used recently, although it usually ends up a dirty grey colour once it’s all mixed up).

Apply using a large soft brush from the top down to create streaks on tank sides etc. I also dab off excess with a chisel pointed shaped piece of foam and cotton buds which results in the wash colour remain in the corners or raised edges and crevices etc. A stipple effect is also used on the boiler tops to create the effect of soot deposits etc from the chimney.
This can be done to varying degrees depending on the level of weathering you require.

Stage 3

The black locos have a two part process which includes an initial dusting spray using an airbrush of Precision Paints P981 dirty black from the top. This nicely results in a greyish tinge to the black especially when used lightly over a satin or gloss black original finish.

All locos are sprayed from the bottom upwards with a brownish grey track colour. The basis for the colour I use is an old Humbrol track colour HS215 that I stocked up on many years ago. I also mix it with Phoenix Precision Paints P977 track colour and some Railmatch 406 sleeper grime. This combination is quite heavily thinned and I keep the mixed pot between weathering sessions and just add to it each time.

To a certain extent I bounce the spray from just in front of the loco but some areas are best lightly sprayed directly.

When spraying over the wheels and motion I apply a small drop of oil to the motion and connecting rod joints etc prior to spraying this ensures that the paint does not seize up any joints. Firstly I give a very light coat then rotate the wheels before a second light coat is added, this ensures no area of the wheels and motion etc is missed by the spray being blocked by the connecting rods etc.

The front and rear of the locos are also lightly sprayed and I also make sure that front faces of items like the cylinders and tank fronts are also included.

Tips and terms. 

Dry brushing, this is where the brush has the majority of the paint wiped off before applying it to the model. It is particularly useful for highlighting raised areas etc. Lightly dip the brush to pick up a small amount of paint, wipe any excess on a tissue until there is very little paint left on the brush (hence the name ‘drybrush’). To apply to the model, lightly brush over the model so the paint catches on the raised detail, or dab into corners etc. A soft flat brush is best for this job (although I should warn you it will soon deteriorate the brush!)

Thinned wash, a “wash” is basically a mixture of highly thinned paint, the mixture I used with enamels is usually about 80/20 thinner to paint, but this varies depending on the result required. A large soft brush is best used. Excess wash can be dabbed off using a sponge or cotton bud.

Airbrushing, the cheaper airbrushes and spray guns work with a single action mechanism where the depression of a single “trigger” and are more than suitable for this weathering technique especially where the bounce spray method (see below) is used.
Double action airbrushes separate the function for air and paint flow so that the user can control the volume of airflow and the concentration of paint.  This allows for greater control and a wider variety of effects especially when spraying directly on to the model itself but I have not found it necessary for this process.

Bouncing spray, this technique is simply bouncing the spray off a scrap piece of wood or card placed directly in front of the model and gives a lighter mist effect than spraying directly on the model directly.  This method would also allow the use of a suitable colour aerosol spray can rather than an airbrush to achieve a similar effect where you can not easily control the density of the paint leaving the spray can.

Weathering powders, these are a usually finely ground powder, or coloured chalks or now also pencils intended for brushing onto models to give a weathered and used effect rather than dry brushing or even using an airbrush. There are powders sold especially for modelling, however you can also go to an Art shop and get a selection of coloured chalks. Using a craft blade a little heap of powder can be quickly scraped off and used. Don’t go for the oil-based types as they aren’t chalk, and won’t make powder. Use a flat head paintbrush and gently brush on the powder following the way dust would settle on the real vehicle. Dust thrown up by tracks would be upward from the tracks and angled towards the rear of the vehicle. Settled dust on the top of the footplate, for example, would be slight but plenty in and around the corners and crevices. The advantage with powders is that you can remove the effect if too heavy with more brushing with a clean brush. Some powder types will require some form of ‘fixing’ after application with a suitable varnish in order to withstand handling.

Acrylics, some acrylics dry too fast to be of any use for dry brushing. You’ll end up with an unusable stiff brush. It is possible to obtain Acrylic Retarder to add to your dry brush colour mix; this will slow the drying time down enough to allow for dry brushing. Alternatively I have successfully used artist’s tube oil paints instead as these dry much slower.

Ground cover, locos, wagons and building fitting into a consistent scene.

And finally… by way of a few thoughts have a go as it’s not as daunting as you might think, but start with something small and cheap to practice on. Where possible refer to relevant photographs (of the period of by look at natural weathering and colours around us especially with respect to buildings, often just a short roam from home. Don’t just think weathering only applies to loco and rolling stock, it affects everything on the layout including buildings and terrain effects and colours, and the often seen far too shiny… road vehicles! Stand back a few feet  and ask your self does your few weathered items stand out of blend in to a more consistent. overall and believable scene.

Indexing modelling tips and techniques

Amazingly this corner of the web has been going since August 2011 and has grown to over 400 pages of varied Southern related content, I always wanted this blog to not only feature news, reviews and showcase some of my own modelling and interests, but also to hopefully share some of my ideas, hints tips and techniques as I went along.

To aid navigation I have tried to categorise as I went along with the top bar menus but I am conscious that as the site has grown some content could be easily missed. I am now working my way through the many posts on modelling techniques, most of which can be found in my Workbench Witterings,  Talking Stock,  and A View From the Line posts to index them further to help you find Modelling Tips and Techniques topics that might be of interest / help to you.

The eagle eyed amongst you might have spotted the new top menus to help you reach SR News and Reviews etc. easier and also the new Modelling Tips and Techniques menu item that takes you to a new Modelling Tips and Techniques index page.

Feel free to taker a browse and use and/or develop/improve on any of my methods (as they are my way, but not the only way, or necessarily the best way…).

Workbench Witterings #21 Individualising the EFE Rail ex LSWR Cross Country Sets

My Set 253 following a few tweaks and awaiting some light weathering

The EFE Rail ex LSWR Cross Country Sets were announced last November and as is usually the case with the Bachmann quarterly announcements arrived within a matter of weeks. This is not a full a review of the models as that would be a bit disingenuous of me, having been involved in my day job at Kernow Model Rail Centre , with their development (and yes, I hold my hand up to not spotting a couple of the gremlins that crept in to a couple of the livery details).

This post is about a few quick tweaks / improvements that I have made to my own malachite green set 253 (yes, I purchased it myself). Whilst these models have not jumped on the feature creep trend of magnetic roofs (we are yet to see how practical these might be in practice with handling etc.) and over bright interior lighting, they have a good level of detail and separately applied parts inclduing grab handles, handrails, underframe details and roof vents to look the part.

EFE E86015 coach set 314 in BR Green showing box set (Picture Courtesy and copyright KMRC)

The initial EFE Rail Releases, supplied in neat three coach book box sets are as follows:

  • E86013 ex LSWR Cross Country Set – 3 Coach set 253 – SR Malachite
  • E86014 Ex LSWR/SR Cross Country Set – 3 Coach set 130 – BR Crimson
  • E86015 Ex LSWR/SR Cross Country Set – 3 Coach set 314 – BR Green

So on the tweaks…

The very first thing I did was to blacken the faces of the wheelsets, I have simply and quickly used a black Sharpie permanent marker pen, this improves the look and is actually a darker finish to the eye than the brightly lit pictures show. (As an aside, a couple of Sharpie pens are always good to have in the modelling toolkit, especially when exhibiting, as they can be used to quickly touch up any chips or damage that might have occurred).

The Diagram 124 Brake Third

I have added, using HMRS Pressfix transfers, the missing class designation numbers to the brake thirds and for consistency also replaced and repositioned slightly higher those on the composite. The BR versions correctly only have ‘1’s on the first class compartments (and in the slightly lower position). To remove the factory applied class designations on the composite, I first soaked them in good quality enamel thinners and then using a cotton bud and some t-cut to gently rub them off.
For consistency, an element of individualism and personal preference, I like to brush paint all my carriage roofs with Humbrol enamel dark grey Number 33. I also took the opportunity to paint the side of the roof gutter at the same time, as these had been finished in the bodyside colour, that gives a bit of an optical illusion of the sides being too high.

Finally, a recap of the history of these sets, there were 36 sets formed wholly of 56ft vehicles and these sets were generically called ‘Cross County sets’. They were constructed between 1906 and 1910 being built originally as 4 coach sets. These sets comprised of the following:

  • Brake Thirds, four compartment to LSWR Drawing 1446, SR diagram 124, 2 per set
  • Composite (1st / 3rd class), seven compartment, to LSWR Drawing 1298, SR Diagram 274
  • Third LSWR Drawing 1302, SR Diagram 17, 8 compartment, (The all Thirds were originally introduced as 2nd / 3rd Composites but rebranded to all Thirds with no structural change by the end of 1919)
The Diagram 274 Composite

The set numbers were in the ranges 130-151, 253-263 and 311-314 All sets were reduced to three coaches in the mid to late 1930s by the removal of the 8 compartment Third Diagram 17 coaches which became loose stock. At the same time the number of first class compartments in the Composite, Diagram 274 was reduced from 5 to 3 (not a physical alteration just reclassification and change in class banding on the outside of the compartments)
In terms of use, they were seen all over the SW section of the Southern and their duties were pretty well interchangeable with any other 3/4 set. They did not generally run on Brighton or SE section lines, although photographic evidence exists of them running along the south coast to Brighton.
Withdrawal of these sets was completed during 1956/7 Brake Third number LSWR 1520 SR 2975 (ex Set 63 / 146) survives on the Bluebell Railway and Composite number 5065 (ex Set 134) survives on the Kent and East Sussex Railway awaiting restoration.
As was standard LSWR practice not all the coaches had full electrical equipment, i.e. dynamo and battery boxes the others being through wired.

These make up useful pre-grouping type sets for the Western section Southern modeller and are still widely available at retailers such as Kernow Model Rail Centre.

Workbench Witterings#19 Building a Maunsell 350HP ‘trip’ locomotive

In my Talking Stock#15 post here I discuss the background to the three Maunsell 350HHp diesel ‘trip’ locomotives. In 1937 Maunsell ordered three six coupled 350hp diesel electric locos, built by the SR at Ashford with English Electric power units, to compare against the Z class 0-8-0 tanks.  They were numbered 1,2 an d 3. These along with later revised versions ordered by Bulleid, were the ancestors of the British Railways large class of 350hp shunters that became the 08/09 class.

Finished as SR No.2 the Maunsell 350hp makes an appearance on Canute Road Quay

Many years ago I built an example of the SR 350hp shunter utilising a Golden Arrow Productions resin body mounted on a Lima chassis. The Lima chassis was the best chassis option at the time. Golden Arrow Productions have since revised the resin body to fit the far superior Bachmann Class 08 chassis, so I thought I would build another before stripping down and updating my original version.
Although 3D Printing is becoming more and more popular,  I believe there is still a place for such resin kits, that are simple to handle and clean up and give a smoother finish straight from the mould.

The modified Bachmann 08 chassis

The kit nicely captures the SR shunters including their distinctive feature of the Ashford body, when compared with the later Class 08/09,  the overhang at the rear of the cab with two angled lower windows, as well as the more normal two vertical windows, giving clear visibility of the buffers and coupling area.

Following the kit instructions, the Bachmann 08 chassis requires a little modification to take account for drop in the running plate at the cab end. I also increased the width of the running plate edge with the addition of some plastic section.

The body with its handrails and bonnet catches etc. added

The resin parts were carefully (the resin material is much softer than other plastic / £SD print materials) cleaned up to remove any flash and the windows opened up. The main body parts comprising of the body, bonnet top, radiator and radiator cowl were assembled simply using superglue.  I then pre drilled the locations for the four cab door and multiple bonnet door hand rails and handles, these were then added using 0.45mm NS wire and for the bonnet door catches I used some etched brass T handles from a coach detailing fret in the spares box.
Lamp irons at each end were added using as usual Bambi staples cut and bent to shape.

A 3/4 front end view the front air tank can be seen either aside of the coupling mount

Although a bonnet ladder is included within the kit, I felt this was a like coarse so I used a finer signal ladder etching.

The kit includes white metal front bottom steps which I added to the chassis and folded up some spare brass etch fret to make the middle and top steps. The two handrails for each of the front steps were again made from the NS wire.

The Bachmann 08 has two small air tanks mounted at the front of the chassis either side of the NEM coupling pocket, the SR shunters had in reality a single air tank mounted across the front. Rather than keep the 08 arrangement, to better represent the SR shunter arrangement, I cut a suitably sized white metal coach vacuum tank, again from the spares box, to fit around the coupling pocket.

The 3.4 rear view showing the characteristic rear overhang with lower windows

If you are not using the coupling pocket then the tank can be fitted as one piece across the front.

The chassis was brush painted, whilst the body was given a dusting of the reliable rattle can Halford Plastic Primer before a top coat of their matt black. The usual HMRS transfers finish the model, she just awaits some weathering (and replacing one of the bonnet door catches that I now notice is missing). After painting I added the window glazing by cutting 20 thou clear plasticard to shape and glued in place using Deluxe Materials Glue and Glaze.

Overall this is a quick and simple project using the Golden Arrow Productions resin kit to build one of these distinctive SR three shunters, and will although a bit far from Norwood their usual stomping ground make an occasional appearance on Canute Road Quay.

 

Workbench Witterings #18 Not a pane yet, Westhill Road’s station building takes shape

Has it really been August since my Workbench Witterings#16 The Foundations of the Westhill Road station building? I have at last been able to do some more work on it today, starting with a the upper floor windows.

Making the window sections old school…

As I have been unable to find any proprietary windows from the usual sources, including from laser cut suppliers that were the correct size for these distinctive upper windows (the ground floor window are from the PECO LK-78 building kit-1), I resorted to the old school method using various sizes of microstrip.
I have actually used the centre section of some Ratio signal box windows (whispers quietly GWR ones…) that were the right height, but too wide, so have reduced their width and added new edge verticals. To aid production I make up little jigs from the versatile wooden coffee stirrer screwed to a piece of MDF.

The completed 3 and 5 section main windows

Once I had made enough main six pane sections, I joined them together with additional verticals between them, and complete outer frames to make the required three and five section main windows. Once fully assembled they make up into quite strong assemblies. I also used the same technique to make the smaller side landing window. 
With the windows made, although they won’t be glazed until after painting, I was then able to complete the rendered upper wall sections (a characteristic of the mirrored inspiration of Alverstone, for this build)

The shell of the building takes shape, the two doors, the middle for the ticket hall and right hand one for private access can be seen

The shell of the main building was then assembled around the internal lower floor, that has been cut square and allowing for the wall material thickness, and its internal partition walls. The corners are chamfered to an angle greater than 45deg to get sharp corner joints and further reinforced behind with lengths of triangular section.
On the Alverstone station building being used for inspiration there is a shaped brick moulding that runs horizontally between the lower brick and upper rendered walls along with the the very bottom edge of the rendered walls sloping outwards to deflect rainwater away from getting in along bottom edge of the render. I have used half round microstrip and 10thou thin flat strip at an angle above it to represent these features.

The rear of the station building

The approximate internal layout has been worked out for both floors.  The ground floor, as at Alverstone has a small ticket hall with passenger being able to access just the ticket window via the middle door. This is one of the interesting features of this combined station ticket office / station masters house whilst not actually on the platform is one of the quirks that attracted me to using it as the basis for the station building on Westhill Road.
The door next to the ticket hall is the private station house access opening into a lounge, whilst at the rear is a kitchen that in turn gives access to the ticket office and the stairs. Two bedrooms and a bath room complete the upper floor rooms. 

A view inside with the upper floor removed

All the internal walls, fireplaces and chimney breasts etc. have been created from plasticard, representations of the door frames have also added with plastic microstrip. The upper floor is currently removable to allow access inside for painting etc. 

As the building will be internally lit, the central chimney will allow the wires to be hidden down the inside, all the rooms will have a representation of furniture etc. included. I have sourced some suitable 3D printed items to use as a basis and these will be painted and added in due course along with a few suitably posed figures.
I am still planning to make the roof as a separate module so it can always be removed if required, so watch this space for the next instalment… 

Workbench Witterings#15 Going bananas with a Great Eastern flavour

It is not often I post about a new Great Eastern ready to run model but this post is about the latest Oxford Rail Great Eastern Railway 10 ton banana van, confused? Read on…

In fact, along with some information courtesy of friend and SR coach and wagon guru Mike King, 100 of these banana vans were transferred to the Southern between 1933 and 1937, along with 225 of LNER origin.

The GER Banana van edges into the shot of an LSWR insulated van. Picture courtesy and copyright M King

The reason was the transfer of banana traffic from Hull to Southampton in 1933 and a return to the Royal Albert Docks in 1937.
The numbers of the ex-GER vans, (I believe to their  Diagram 72) were 632822-632921 and they kept their LNER wagon oxide livery but had “SR” applied in the usual position, over a painted patch but with “NE” in small letters in lower Right Hand corner of each side. The return of these wagons was requested by the LNER on 24/11/37. We have not seen any evidence of SR diagram numbers, but no doubt there was one allocated.  Mike has kindly provided the prototype images seen left.

A GER banana van is shunted by ‘Normandy’ at Southampton

The first shows the right hand end of GER van 632849 at Southampton Docks in 1936 with the painted patch under the ‘R’ and the small ‘NE’ lettering. The second image shows van being shunted by “Normandy” at Southampton Docks in September 1936 so the justification for having at least one on Canute Road Quay is all too obvious.

Oxford rail have released their  OR76BAN001 Oxford Rail GER 10t Banana Van number 632882 in LNER wagon oxide livery, so I  thought it would make a quick and easy livery adaptation. With a cost of only £16.95 at retailers such as Kernow Model Rail Centre this van with its level of detail, especially the underframe, is very good value for money.

The Oxford Rail GER 10T Banana Van out of the box

The nicely detailed underframe noting the two plain brake levers

The only error on this particular model is that it has a plain brake level on both sides, instead of having a Morton Clutch type lever on the [edit] side adjacent to the vacuum brake cylinder, the incorrect plain lever would in fact be taking the brakes off when the lever was pulled down!
Ironically I understand that the OR76GEGV001 Oxford Rail GER 10t Covered Van version has two Morton Clutch style levers!
I have therefore replaced the incorrect brake lever, on the side adjacent to the vacuum cylinder,  with an etched version obtained from Wizard Models.

The van is pretty light and only weighs 30g which is under my preferred approx. 45g for a van of this size. Easing a small screwdriver between the bodyside and the chassis side allows the body to be removed to add some additional weight inside it.

Masked up ready for patching

SR Decals added, brake lever removed

To amend the livery I simply masked around the original NE letters and painted with Precisions Paints P952 ‘Light Brick red’ as when tested I found this to be a better match to the Oxford Rail representation of LNER wagon oxide than the Precision Paints P67 LNER Freight wagon oxide which was much darker.

Normandy in her slightly later guise shunts the finished GER Banana van with an SR Diagram 1478 version at Canute Road Quay

I then applied standard ‘S’ and ‘R’, and the non common user ‘N’ on the bottom plank from HMRS Pressfix SR Wagons transfer sheet 13 and the small ‘NE’ from HMRS Pressfix LNER wagon transfer sheet 12 to complete the relettering.

All in all, despite having to replace the brake lever this has been a quick win addition to the wagon fleet, although it awaits some weathering, for Canute Road Quay and will be something Southern Railways wise slightly different…

Workbench Witterings#14 A quick brake… in 3D a SECR Diagram 1558

One of those occasions when looking for an item you come across something else purchased a while back and think I should really finish it… The other weekend I found my 3D print, purchased from Simon Dawson’s store on Shapeways (in those days when it was much cheaper than it is now…), of the 6 wheel ex SECR Diagram 1558 20 ton brake van, so I decide it would make a nice quick win project and be one less thing on the things to do one day list/pile…

The D1558 brake van is shunted at Canute Road Quay by an ex LCDR T class 0-6-0t

Forty 6 wheel 20t brake vans were built in 1898 by the South Eastern and Chatham Railway to Diagram 1558, these had an open veranda platform (i.e. with no roof, sides or end rail) at one end and a closed one at the other. In 1910, 50 more were built with close verandas at each end, between 1914 and 1920 the original vans were modified with two closed verandas. These modified vans were identifiable as had double top rails at the rebuilt end only.  All 90 vans entered Southern Railway stock and most passed into British Railways ownership. There were also variations in some of the framing, planking and handrails between the two built versions.

Buffers heads, handrails and lamp irons added

Brass bearings fitted and the ‘T’ section to support the weighted floor is added to the inside of both sides.

A dusting of Halfords plastic primer. The double top rail at the modified closed veranda end can be seen.

Painting and lettering complete, some etched brake gear will be added in due to finish

The one piece 3D print represents one of the first batch as modified with both verandas enclosed and correctly has the double end top rails at one end only. The print is pretty basic but was quite a clean print, has no floor, and is missing some of the fine top corner strapping detail. Handrails and lamp irons are thankfully not part of the print as I would have replaced these if they were. I replaced the printed bufferheads with finer turned metal 13″ versions, drilling the buffer stocks to take the shank.
There is no representation of any brake gear, although its omission is mainly hidden behind the full length stepboards, I will at some stage add some brake gear, once I purchase some suitable etches.

I drilled the axle boxes to take standard brass top hat bearings for Alan Gibson 12mm spoked wheels, wire handrails and lamp irons fashioned from Bambi staples were added. I made a floor from plasticard onto which I added some lead strip to bring the van weight up to approx. 45g to ensure good running. To affix the floor I first glued some plastic ‘T’ section to the inside of the van sides to provide a mounting location.

Following a dust of Halfords plastic primer the van was brush painted with Precision Paints P91 SR Freight Brown and P90 SR Venetian Red for the ends. Lettering and numbers were added using HMRS Pressfix SR Wagons transfer sheet 13 and then give a spray coat of Railmatch satin varnish to seal. Glazing for the end windows was glued into place before the floor was affixed.

For the time being standard slim tension lock couplings have been fitted using Peco Parkside P34 mounting blocks. It is now added the queue of items to be weathered.

I am sure there is potential for these vans to become a ready to run model one day, as interest in pre-grouping rolling stock is on the increase, hence this project being done as a bit of quick win.

 

Workbench Witterings#13 Backdating Hornby Bulleid Merchant Navy to 21c11 General Steam Navigation as she was in January 1947

Following on from my previous Workbench Wittering posts where I have been forward dating Hornby Series One Merchant Navys #10 21c7 and #11 21c3 to their 1947 condition, as Hornby have so far only produced the very early ‘Widows peak’ style, this post is about how I have, this time, backdated a Hornby Series Two to create 21c11 General Steam Navigation (as I am part owner, Society Trustee and Director of the full size GSN locomotive owning company) as she was in service between January 1947 and September 1948.

21c11 General Steam Navigation in her 1947 condition at Bournemouth. Picture courtesy GSNLPS collection

The nearly finished 21c11 General Steam Navigation

Another view of the nearly finished 21c11

21c11 General Steam Navigation was the first of the Second Series of ten Merchant Navys and was introduced in December 1944, she differed from Series Ones by having a flat front cab rather the previous swept forwards style and,  unique to her, deeper bulbous front fairings between the cylinders and buffer beam. When introduced she had short smoke deflectors but was fitted with the now standard length deflectors in January 1947.

So far Hornby have only produced one Series Two version in the main range as R3861 35017 Belgium Marine, this represents her in post July 1954 condition with a modified wedge shaped cab, no front fairings and the safety valves resited to the later rear position over the firebox crown. One slight error with the Hornby Series Two model is the position of the Stones steam generator that they have modelled in the Series Three lower position (I assume to simply tooling options) that gave greater access  to it, rather than the position for the first 20 locomotives up behind cab side casing and beneath the cab floor. To create 21c11 for my chosen period I amended all these items and in addition I replaced the smoke deflectors with finer etched versions.

A deep breath and use of the razer saw

The cab takes shape

Trial fitting the cab to the body

The cab is glued in place and any gaps filled, the replacement Stones generator is also mounted under the floor at this foreground corner.

Replacing the cab is the biggest challenge for this conversion, I started by removing the body from the chassis removing the deflectors, safety valves, pipework and then removed the cab cutting the bottom edge level with the cab floor.
For the replacement cab I used as a starting point the Light Pacific Original Cab etch 4AGBWOC that is available from RT Models, the Merchant Navy Cab is longer,  so I extended the etch by soldering to it an additional strip of 15thou nickel silver cut to size including the cab roof rear overhang.
The cab was then shaped to match both drawings for the roof and the cab side curve allowing the rear turn-ins to be soldered in place.  At each stage it was tested to ensure a suitable fit against the loco body. The join being at the cab floor level also coincides with the position of the lower lining that will also aid concealing the joint along with a small amount of filler. Etched window frames, also from RT Models were fitted and I used some scrap etch to make representations of the cab roof lifting eyes.
To create the flat front of the cab I used Milliput filler to fill the gap between the cab and the casing, smoothing the front flat with a wet knife blade and using a small rat tail file created the shape of the front window.
A replacement white metal Stones steam generator also from RT Models , was added in the correct location under the rear corner of the cab floor on the driver’s side. Just like the Series One and Two prototypes it is virtually hidden but I know it is there.

Resiting the safety valves

I drilled three new holes for the three Hornby brass safety valves in the original as built forward location and filled the later rear position above the firebox crown with Milliput filler. I carefully filed this to the correct roof profile and scribed it to recreate the joint lines around the dome cover.
I also filled the front washout plug (as this was moved to be slightly offset from the boiler centre line when the safety valves were resited), and created a new washout plug position in its original position back on the boiler centre line, I started with a with a small drill and then elongated the hole slightly, a small amount of Milliput filler was pushed up from the inside and shaped to create a representation of the plug itself.

Creating the bulbous front fairings

The etched smoke deflectors are prepared, and include batons for the Devon Belle wing plates.

I created from scratch the uniquely deeper bulbous front fairings between the cylinders and buffer beam on 21c11, see the image left, I started by cutting some 15th brass sheet to an approximate developed shape, before bending to shape. For the spherical front I made a number of cuts in the brass to create ‘leaves’ to allow the approximate sphere to be folded up (think like creating a globe) before filling with solder and finally filing to shape. A piece of 0.4mm brass wire was soldered to the front edge and filled flat to create the beading.

Once again I have used etched smoke deflectors from RT Models and I show the preparation of these in my Workbench Witterings#11 21c7 post here. I replaced the lamp irons using ‘Bambi’ staples cut to length.

The base malachite green is applied from a rattle can

numbers and lining is applied taking care to get the lining parallel

The locomotive and tender bodies have been painted using aerosol paints, following masking the buffers and buffer beam with maskol, I started by giving a light dusting of Halfords etch primer before two thin top coats of Railmatch 1632 malachite green. The smoke deflectors are painted and lined separately to allow the body area behind the deflectors to be painted first.
Lining and numbers have been applied using HMRS Presfix transfers from sheet 10 (10a for the lines). Care is taken to ensure the horizontal yellow lines are level and parallel, I use a rule and a pair of dividers to ensure these are correct. Note how the application of the yellow lining appears to the eye to change the overall colour of the base malachite green. Once applied the transfers are sealed in place by spraying the bodies and deflectors with Railmatch 1408 Satin varnish.

A view of the completed 21c11 General Steam Navigation as she was from January 1947

The cab roof, casing ‘flat top’ and tender top were then brush painted matt black and the smoke box cowl given a satin finish as per the prototype. Etched nameplates from Fox Transfers are glued into place, as per my usual method of a tiny amount of super glue applied with a cocktail stick.  The wheels have been brush painted with Precision Paints P78 malachite.

The cab side and front windows have been cut to shape from 10 thou clear plastic and glued into place using a very small amount of Delux materials Glue ‘n’ Glaze as this dries very clear. The detail items removed from the body prior to the conversion, are refitted, such as some of the separate pipework fittings and the turned brass safety valves fixed into their new location. A replacement white metal smokebox dart from RT Models was fitted into place after I had glued into position the etched smokebox roundel, that is supplied along with the etched nameplates by Fox Transfers.
I have also replaced the supplied front steps with the excellent and stronger lost wax brass casting from RT Models but fitted other details from the supplied Hornby accessory pack such as cylinder drain pipes to complete the look .

Just a couple of little paint areas to touch up and some light weathering and she will be ready to add to my ever growing (no don’t ask how many…) fleet of Bulleid pacifics.

For more information on how to support or get involved with the project to restore the full size 2c11 / 35011 General Steam Navigation back to original condition complete with air smoothed casing and Bulleid’s unique chain driven valve gear check out the General Steam Navigation Locomotive Restoration Society website here.

Workbench Witterings #11 Forward dating @Hornby Bulleid Merchant Navy 21c3 to 1947 condition

As I hinted in my Workbench Witterings #10 Forward dating @Hornby Bulleid Merchant Navy 21c7 to 1947 condition post here, I also intended to do the same with my  R3435 21C3 ‘Royal Mail’ model. 

21c3 Royal Mail in May 1947 condition with freshly fitted standard smoke deflectors

21c3 in bits following an attack of a razor saw

21c3 Royal Mail

21c3 and 21c7 together what I call the posh chocolate shot

Like the latest Hornby model of 21c7 the previously released model R3435 21C3 ‘Royal Mail’ model has been produced in her early condition, with the ‘widows peak’ and without smoke deflectors. 21c3 was introduced in September 1941 in malachite green livery but repainted in plain black as a wartime measure in May 1943. Changes to the smoke deflection stated in September 1944 when she was fitted with the top cowl and short flared deflectors. 21c3 was repainted malachite green in November 1945 and was subsequently fitted with standard length and style of smoke detectors in May 1947. She stayed in this condition until June 1948 when she was renumbered 35003 and British Railways in SR style sunshine lettering.

I have therefore took the razor to hand and modelled 21c3 in her May 1947 condition just after she received freshly painted new standard deflectors, complete with the baton along the top for mounting the Devon Belle wing plates as a per a photograph of her that I have in my collection.
Like my 21c7 conversion I have used etched smoke deflectors, electric lamps and a replacement smoke box dart from the excellent Albert Goodall range supplied by my friends at RT Models. The replacement lamp irons are simply staples cut to length and I have replaced the flat printed nameplates and smokebox door roundel with etched versions from Fox Transfers.

I have followed the same steps as per my Workbench Witterings #10 post here so will not repeat the stage by stage details. Who knows when we might see this version from Hornby, as I said in the #10 post once you get over the brave step of putting a razor saw to a brand new model the modification is reasonably quick and easy to complete.